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Category: Series 60

Troubleshooting

Series 60 – STARTING DIFFICULTY – ENGINE ROTATES – PLUGGED FUEL FILTER(S)

Posted on October 2, 2020 by sam

To determine if a plugged fuel filters is causing starting difficulty, perform the following steps: 1. Disconnect the fuel line return hose from the fitting…

Troubleshooting

Series 60 – STARTING DIFFICULTY – ENGINE ROTATES – FUEL SUPPLY VALVE

Posted on October 2, 2020 by sam

To determine if the fuel supply valve is causing starting difficulty, check that fuel supply valve is open; refer to OEM guidelines. 1. Check that…

Troubleshooting

Series 60 – STARTING DIFFICULTY – ENGINE ROTATES – LOW CRANKING SPEED

Posted on October 2, 2020 by sam

To determine if low cranking speed is causing starting difficulty, perform the following steps: 1. Install a tachometer to the engine. 2. Record engine revolution…

Troubleshooting

Series 60 – STARTING DIFFICULTY – ENGINE ROTATES – DEFECTIVE STARTER

Posted on October 2, 2020 by sam

To determine if a defective starter is causing starting difficulty, perform the following steps: 1. Place the red lead of a voltmeter to the solenoid…

Troubleshooting

Series 60 – STARTING DIFFICULTY – ENGINE ROTATES – DEFECTIVE MAGNETIC SWITCH

Posted on October 2, 2020 by sam

To determine if a defective magnetic switch is causing starting difficulty: 1. Start engine. 2. Clamp a heavy gauge battery jumper cable between the two…

Troubleshooting

Series 60 – STARTING DIFFICULTY – ENGINE ROTATES – CORRODED OR DAMAGED BATTERY TERMINALS

Posted on October 2, 2020 by sam

Corroded or damaged terminals may cause starting difficulties. 4.3.1 Corroded or Damaged Battery Terminal Repair To determine if corroded or damaged terminals is causing starting…

Troubleshooting

Series 60 – STARTING DIFFICULTY – ENGINE ROTATES – LOW BATTERY VOLTAGE

Posted on October 2, 2020 by sam

To determine if a weak battery is causing starting difficulty, perform the following steps: 1. Measure the battery voltage; refer to OEM guidelines. 2. Analyze…

Troubleshooting

Series 60 – MISFIRING CYLINDER – WORN OR DAMAGED VALVE OR CYLINDER KIT

Posted on October 1, 2020 by sam

Loss of compression in Series 60 engines may result from a variety of sources, including worn or broken fire or compression rings, holes in pistons,…

Troubleshooting

Series 60 – MISFIRING CYLINDER – FAULTY MOTOR CONTROL MODULE

Posted on October 1, 2020 by sam

To determine if a faulty MCM is causing the cylinder to misfire, perform the following: 1. Remove the thru-bolts holding the MCM to the engine;…

Troubleshooting

Series 60 – MISFIRING CYLINDER – FAULTY FUEL INJECTOR

Posted on October 1, 2020October 1, 2020 by sam

To determine if a faulty fuel injector is causing the cylinder to misfire, perform the following steps: 1. Connect to DDDL 7.0. 2. Start the…

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