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Excessive Exhaust Smoke

Series 60 Defective Turbocharger

Posted on May 8, 2012January 30, 2014 by sam

To determine if a defective turbocharger is causing excessive exhaust smoke, perform the following: ‪ Remove the turbocharger outlet line connected to the crankcase and…

Excessive Exhaust Smoke

Series 60 Faulty Fuel Injector

Posted on February 2, 2012January 30, 2014 by sam

To determine if a faulty fuel injector is causing the cylinder to misfire, perform the following steps: ‪ 1. Install DDL adaptor to the data…

Excessive Exhaust Smoke

Series 60 Faulty Exhaust System

Posted on February 2, 2012January 30, 2014 by sam

To determine if a faulty exhaust system is causing excessive exhaust smoke, perform the following: 1. Drill an 11/32 in. hole in the exhaust pipe,…

Excessive Exhaust Smoke

Series 60 Charge Air Cooler

Posted on February 2, 2012January 30, 2014 by sam

To determine if a charge air cooler is causing excessive exhaust smoke, perform the following: ‪ 1. Attach a WK93 air-to-air charge air cooler test…

Excessive Oil Consumption

Series 60 Overfilled Crankcase

Posted on February 2, 2012January 30, 2014 by sam

To determine if an overfilled crankcase is causing excessive oil consumption, perform the following: ‪ 1. Ensure vehicle is parked on level ground. 2. Perform…

Engine not to Start

Series 60 Defective Starter

Posted on February 2, 2012January 31, 2014 by sam

To determine if a defective starter is causing no start, perform the following steps: ‪ 1. Place the red lead of a voltmeter to the…

Engine not to Start

Series 60 Defective Magnetic Switch

Posted on February 2, 2012January 31, 2014 by sam

To determine if a defective magnetic switch is causing no start: ‪ 1. Start engine. 2. Clamp a heavy gage battery jumper cable between the…

Engine not to Start

Series 60 Discharged Battery

Posted on January 12, 2012January 31, 2014 by sam

To determine if a discharged battery is causing the engine not to start, perform the following steps: ‪ Measure and record the voltage at the…

Starting Difficulty

Series 60 Low Compression

Posted on January 12, 2012January 31, 2014 by sam

To determine if low compression is causing starting difficulty, perform the following steps: ‪ 1. Perform a cylinder compression test. 2. Compare cylinder compression test…

Starting Difficulty

Series 60 Restrictive Air Filter

Posted on November 28, 2011January 31, 2014 by sam

To determine if a restrictive air filter is causing starting difficulty, perform the following steps: ‪ Remove the air filter element; refer to OEM guidelines.…

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