Detroit Diesel Troubleshooting Diagrams

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Category: DD15

DD15

DD15 Obstruction or Damage to Breather System

Posted on October 10, 2023 by sam

Check as follows:‪ PERSONAL INJURY ‪ To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake…

DD15

DD15 Defective Air Compressor Troubleshooting

Posted on October 10, 2023 by sam

Check as follows:‪ Perform a crankcase pressure test and record the test results using the following: Crankcase pressure — Full load, maximum in. H2 O operating…

DD15

DD15 Restricted Air Cleaner Element

Posted on October 10, 2023 by sam

Check as follows:‪ Check the restriction gauge. If the gauge show restriction, go to step 3 . If the reading is ok, go to the next step.…

DD15

DD15 Improper Grade of Diesel Fuel

Posted on October 10, 2023 by sam

Check as follows:‪ Acquire a fuel sample from the vehicle fuel tank(s). Submit fuel sample for an ASTM test analysis. If the fuel meets specifications,…

DD15

DD15 EGR Circuit Issues

Posted on October 10, 2023 by sam

Check as follows:‪ Check the EGR valve and actuator first by sweeping for smoothness. Is binding is present? If yes, remove actuator arm and sweep…

DD15

DD15 Leaky Exhaust System Troubleshooting

Posted on October 10, 2023 by sam

Check as follows:‪ Steam clean the engine. Start the engine. Look for signs of soot and leakage around connections. Check for loose clamps and bolts,…

DD15

DD15 Restricted or Cracked Charge Air Cooler Troubleshooting

Posted on October 10, 2023 by sam

Check as follows:‪ NOTICE: To avoid engine damage, follow the installation instructions provided with the air-to-air charge air cooler test kit.‪ Attach an air-to-air charge…

DD15

DD15 Cracked or Leaking Intake Manifold

Posted on October 10, 2023 by sam

Check as follows:‪ Use tool kit J–41473 and apply 30 psi of air pressure to the inlet side of the CAC. Use a soapy water…

DD15

DD15 Worn or Damaged Valve Guide/Seal or Cylinder Kit Causing Excessive Blue Smoke

Posted on October 10, 2023 by sam

To determine if a worn or damaged cylinder kit is causing excessive blue smoke, perform the following:‪ Move the vehicle requiring testing to the chassis…

DD15

DD15 Defective Turbocharger

Posted on October 10, 2023 by sam

Check as follows:‪ Remove the charge air cooler inlet duct connected between the turbocharger and charge air cooler. Visually inspect the charge air cooler outlet…

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