Detroit Diesel Troubleshooting Diagrams

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DD15

DD15 EGR Circuit Issues

Posted on October 10, 2023 by sam

Check as follows:‪ Check the EGR valve and actuator first by sweeping for smoothness. Is binding is present? If yes, remove actuator arm and sweep…

DD15

DD15 Leaky Exhaust System Troubleshooting

Posted on October 10, 2023 by sam

Check as follows:‪ Steam clean the engine. Start the engine. Look for signs of soot and leakage around connections. Check for loose clamps and bolts,…

DD15

DD15 Restricted or Cracked Charge Air Cooler Troubleshooting

Posted on October 10, 2023 by sam

Check as follows:‪ NOTICE: To avoid engine damage, follow the installation instructions provided with the air-to-air charge air cooler test kit.‪ Attach an air-to-air charge…

DD15

DD15 Cracked or Leaking Intake Manifold

Posted on October 10, 2023 by sam

Check as follows:‪ Use tool kit J–41473 and apply 30 psi of air pressure to the inlet side of the CAC. Use a soapy water…

DD15

DD15 Worn or Damaged Valve Guide/Seal or Cylinder Kit Causing Excessive Blue Smoke

Posted on October 10, 2023 by sam

To determine if a worn or damaged cylinder kit is causing excessive blue smoke, perform the following:‪ Move the vehicle requiring testing to the chassis…

DD15

DD15 Defective Turbocharger

Posted on October 10, 2023 by sam

Check as follows:‪ Remove the charge air cooler inlet duct connected between the turbocharger and charge air cooler. Visually inspect the charge air cooler outlet…

DD15

DD15 Improper Valve Clearance, Engine Brake Adjustment, Worn or Damaged Camshaft Lobes and Rollers

Posted on October 10, 2023 by sam

Check as follows:‪ Check for improper valve clearance, engine brake adjustment, worn or damaged camshaft lobes and rollers. If found, repair the valve clearance, worn…

DD15

DD15 Camshaft Timing Verification

Posted on October 10, 2023 by sam

Check as follows:‪ Remove the valve cover. Bar the engine to TDC #1 with the #6 valve in overlap. Locate the mark on the camshaft…

DD15

DD15 Faulty Fuel Injector Troubleshooting

Posted on October 10, 2023 by sam

For diagnostics more emphasis needs to be placed on a cylinder in the positive or negative range when checking the ISC value. The positive range…

DD15

DD15 Water in Exhaust Troubleshooting

Posted on October 10, 2023 by sam

Check as follows:‪ Does the vehicle have a vertical exhaust and stack? If yes, go to the next step. If no, check for coolant loss.…

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