Prior to the removal of the cylinder head, refer to the appropriate sections of the service manual and remove the following items.
- Turbocharger,
- Turbocharger oil supply tube,
- Turbocharger oil drain tube,
- Road draft tube,
- Exhaust manifold,
- ECM and mounting bracket, if equipped,
- Main wiring harness,
- Valve cover/Intake manifold,
- Fuel supply line to supply manifold from filter header,
| 1. Front Lifting Eye | 16. Valve Stem Key |
| 2. Cylinder Head Short Bolt (20) | 17. Valve Rotator With Seal |
| 3. Cylinder Head Bolt Washer | 18. Valve Rotator Seal |
| 4. Fuel Injector Sleeve | 19. Intake Valve Spring |
| 5. Rear Lifting Eye | 20. Valve Stem Seal with Retainer |
| 6. Cylinder Head Assembly w/Valves | 21. Valve Guide |
| 7. Oil and Fuel Supply Manifold Gasket | 22. Intake Valve Seat Insert |
| 8. High Pressure Oil/Fuel Supply Manifold | 23. Intake Valve |
| 9. Manifold End & Oil Supply Plug O-ring | 24. Exhaust Valve Spring |
| 10. Plug Backup Ring | 25. Exhaust Valve Insert |
| 11. Supply Manifold End Plug | 26. Exhaust Valve |
| 12. Flange Bolt 40 mm (1.6 in.) | 27. Pipe Plug 1/2 in. NPT |
| 13. Cylinder Head Gasket | 28. Pipe Plug 3/4 in. NPT |
| 14. Supply Manifold Plug (End Mount ICP) | 29. Pipe Plug 1/8 in. NPT |
| 15. Cup Plug 1-1/4 in. (32 mm) | 30. Supply Manifold Plug (Mid Mount ICP) |
Exploded View Cylinder Head and Related Parts
Repair or Replacement of Cylinder Head
To determine if repair is possible or replacement is necessary, perform the following procedure
